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Bound-In / Wrap Around Inserts - Saddle stitched
Minimum Size insert
is 150mm x 105mm.
The following ratio of insert stock thickness (gsm)
is recommended by Hannanprint NSW and can be used as a guide, however
specific inserts can be assessed on an individual basis
| 4-6pp |
Minimum: 80gsm |
Maximum: 150gsm |
| 8pp |
Minimum: 65gsm |
Maximum: 150gsm |
| 10pp |
Minimum: 60gsm |
Maximum: 130gsm |
| 12pp |
Minimum: 54gsm |
Maximum: 115gsm |
| 14pp |
Minimum: 54gsm |
Maximum: 115gsm |
| 16pp |
Minimum: 54gsm |
Maximum: 115gsm |
Bound-in inserts can bind in the centre of the magazine,
in between the sections or wrap around the cover. The insert should
be provided with a lap (min 8mm - max 15mm). If a lap is not possible
then a closed head or tail (depending upon the magazine layout)
should be supplied with the same trim margin as the product that
it is being bound into.
Due to the mechanical process and types
of inserts, in some cases the final trim size of the product may
vary 1-2mm.
Maximum Size the
insert must be the same size as the publication it is being bound
into.
If the insert is larger than the carrier product -
a second pass is required. This type of insert can only bind into
the centre or as the cover of the magazine.
Bound-In / Wrap Around Inserts - perfect bound
Minimum Size insert
is 140mm x 140mm.
The following ratio of insert stock thickness (gsm)
is recommended by Hannanprint NSW and can be used as a guide, however
specific inserts can be assessed on an individual basis
| 2pp |
Minimum: 150gsm |
Maximum: 250gsm |
| 4-6pp |
Minimum: 80gsm |
Maximum: 150gsm |
| 8pp |
Minimum: 65gsm |
Maximum: 150gsm |
| 10pp |
Minimum: 60gsm |
Maximum: 130gsm |
| 12pp |
Minimum: 54gsm |
Maximum: 115gsm |
| 14pp |
Minimum: 54gsm |
Maximum: 115gsm |
| 16pp |
Minimum: 54gsm |
Maximum: 115gsm |
The final page size cannot exceed the page size of
the publication it is being bound into.
Bound-in inserts that are smaller than the product
they are binding into can bind only in between sections.
The insert must have a 3-4mm spine grind allowance
and a head / foot trim of 4mm depending on the carrier product.
If the width of the insert is less than that of the carrier product
- the insert must be supplied trimmed to finished size.
Due to the mechanical process and types
of insert, in some cases the final trim size of the product may
vary 1-2mm.
Bound-in inserts that have a perforation (so insert
can be torn out of the magazine) must have the perforation a minimum
of 13mm from the spine. This allows for the spine grind. Particular
care must be taken to ensure that the perforation is suitable for
Hannanprint NSW's automatic feeding processes. Heavy perforation
may cause tearing during the automatic feeding process.
Top heavy or landscape inserts (e.g. Business Reply
Card) which are greater in width size (spine to foredge) than length
(head to tail) are subject to "twisting" during the binding
process and may result in increased spoilage. Hannanprint NSW recommends
that these types of inserts be viewed for acceptance. Please contact
your Account Manager.
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